Informazioni di Base.
Descrizione del Prodotto
Looking For Agent To Get Big Win-Win And Share Markets Together, U Can Get:
1. China 20years top professional manufacturer technology and VIP service support.
2. Top quality, with longer quality warranty.
3. Very competitive price, near cost price, can earn more money and hold the market.
4. Fast delivery time, will deal with your orders first time.
5. Customers resources support, we share our customers with u, and one area only one agent.
6. China travelling and visiting. We provide government offical invitation letter to help u to get Chinese Visa, and we bear the travelling fee in China.
7. Other more benefit or right, we discuss.
Introduction for our pellet mill ring die factory:
We are a professional manufacturing factory for Ring Dies, Pellet Dies, Flat dies, Feed Mill Pellet Ring Dies, Pellet Mill Ring Dies, Animal Feed Pellet Mill Ring Die, Pellet Machine Ring die, Pellet Press Ring Die, Wood Pellet Machine Ring Die, ring die accessories etc. spare parts.
Ring die is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.
Range of ring die spare parts' application:
Applicable for Biomass pellet machine: wood pellet mill, sawdust pellet mill, grass pellet mill, straw pellet mill, crop stalk pellet machine, alfalfa pellet mill etc.
Applicable for Fertilizer pellet machine, all kinds of animal/poultry/livestock feed pellet machine too.
Introduction of pellet machine ring die:
1. Material of the ring die: X46Cr13 /4Cr13(stainless steel), 20MnCr5/20CrMnTi (alloy steel) or customized
2. Hardness of ring dies: HRC54-60.
3. Diameter of ring die can do: 1.0mm up to 28mm
4. Pellet die type can do: Ring Die or Flat Die
5. Outer diameter can do: Outer diameter up to 1800mm
6. Pellet Die model we can customize:
For Awalia pellet mill: Awalia 420, Awalia350, etc
For Bu hler pellet mill: Bu hler350, Bu hler400, Bu hler420, Buhl er520, Buh ler 660, etc.
For CPM pellet mill: CPM2016, CPM3016, CPM3020, CPM3022, CPM7726, CPM7932, etc.
For CPP pellet mill: CPP150, CPP200,CPP360,CPP300,CSP020, etc.
For IDAH pellet mill: IDAH530, IDAH530F, IDAH635D, etc.
For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010; MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)
Muyang FAMSUN350,Muyang FAMSUN420, Muyang FAMSUN550, Muyang FAMSUN600, Muyang FAMSUN1210
For Zhengchang feed pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etc.
For HKJ feed pellet mill: HKJ250, HKJ320,HKJ350,HKJ400,HKJ420,HKJ508 etc.
For SZLJ feed pellet mill: SZLJ250, SZLJ320,SZLJ350,SZLJ400,SZLJ420,SZLJ508 etc.
For OGM pellet mill: OGM-0.8, OGM-1.5, OGM-6, etc.
For VAN ARSEN pellet mill: Van Arson C600, Van Arsen750, Van ArsenC900, etc.
For KAHL pellet mill (Flat die): KAHL38-780, KAHL37-850, KAHL45-1250, etc.
For PTN pellet mill: PTN580, PTN580-C, etc.
For Yemmak pellet mill: YEMMAK520, YEMMAK420, etc.
For Zhengchang wood pellet mill: MZLH250 ,MZLH320, MZLH350, MZLH400, MZLH420, MZLH508, MZLH678, MZLH768, etc.
For Yulong wood pellet mill: XGJ560, XGJ850, etc.
Process for making pellet mill ring die:
Blank raw material Forging---Rough turning---Half finished turning---Drilling the hole---Grinding inner bore---Treaded hole--- Keyway milling---Heat treatment---Finish turning---Package.
Compression ratio of ring die:
Generally speaking, the higher the compression ratio, the denser the finished pellets. But it does not mean that the higher the compression ratio, the better the pellet quality.
Compression ratio should be calculated based on raw material for making pellets and type of feed.
With many years pellet die manufacturing and research experience of our manufacturer, we provide some general data of ring die's compression ratio for your reference:
Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement.
Item | Hole diamater | Compression ratio |
Poultry & Livestock Feed Pellets | 2.5mm-4mm | 1:4-1:11 |
Fish Feed Pellets | 2.0mm-2.5mm | 1:12-1:14 |
Shrimp Feed Pellets | 0.4mm-1.8mm | 1:18-1:25 |
Biomass Fuel Pellets | 6.0mm-10.0mm | 1:4.5-1:8 |
The most common structure of die hole are straight hole; release stepped hole; external conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.
Ring die hole main type:
WARM TIPS:
How to maintain and inspect the ring die:
1. The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal.
2. Material should be evenly distributed across the whole working area
3. Make sure that all holes work uniformly, opening the clogged holes if necessary.
4. When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.
Real ring die processing machines:
1. Ring die raw material spectrometer testing machine
2. Ring die auto gun-drilling machine(12 sets):(Both alloy steel 20CrMnTi and stainless steel X46Cr13 all made by auto gun-driiling machines, max processing thickness: 140mm, mini hole diameter: 1.0mm)
3. Ring die auto counter-sinking machine
4. Ring die splining machine
5. Ring die vacuum heat treatment machine
6. Ring die fine lathing machine
Real photos of all kinds of ring die:
Awila 420 pellet mill ring die:Berga PC M4 cattle feed pellet mill ring die:Buh ler pellet machine ring die:
Bu hler 520.185 ring die
Bu hler 660.265 (DPHD) ring die
Bu hler 660.288 (DPAS) ring die
Bu hler 900.178 (DPGC) ring dieCPM ring die:
CPM2000 feed pellet die
CPM3016 feed ring die
CPM7726-9 feed machine ring die
CPM7730-8 pellet machine ring die
CPM7932-9 feed pellet mill machine ring die
CPM7932-11 feed pellet machine matrix
La Meccanica 630.240 ring die:Muyang MUZL660 ring die:
MZLH420+MZLH508+MZLH768 wood pellet machine ring die:
SZLH350+SZLH420+SZLH508+SZLH678 feed pellet machine ring die:OGM-1.5+OGM-6 pellet mill ring matrix:Delivery:
Why choose us:
1.We have our own 12 sets ring die auto gun-drilling machines+auto counter-sinking machines+auto fine lathing machines+ vacuum heat treatment machines.
2.Both alloy steel and stainless steel ring die are all drilled by auto gun-drilling machines, so holes will be more smoothly. The max thickness ring die our machines can drill is 140mm(Germany deepth hole auto-drilling machines), and the minimum holes our machines can drill is 1.0mm.
3.New advanced holes' designing, ensure the pellets can be made out smoothly, and special holes (row) arrangement, ensure the capacity can be enhanced 10% without broken.
4.Ring die raw material come from China No.1 steel forging factory, the using life can be enhanced about 10%-15%.
5.Workers all with over 20 years experience. Every year exported over 5000 pcs ring die.